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Process Research

From custom synthesis design to process validation

Dr. Kevin Babiak, a 22-year veteran of Searle/Pfizer, heads Regis’ Process Development & Validation department, which handles everything from custom synthesis design through process validation.

Process development for research projects

Synthetic route modification through:

  • Optimization of yields
  • Elimination of hazardous reagents or intermediates
  • Thermochemical profiling
  • Elimination of costly unit operations
  • Evaluation of safety concerns
  • Evaluation of new synthetic routes

Validation

  • Raw material vendor qualification
  • Identification of impurity profiles for raw materials and intermediates in the commercial process
  • Fate of impurities analyses
  • Evaluation of chemical processes for environmental health and safety issues
  • Identification of site specific needs for processing equipment including scaleup issues
  • Determination of acceptable and failure limits to establish Critical Process Parameters
  • Stability data for intermediates and final API
  • Identification of appropriate storage conditions
  • Validation documentation